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Making Printed Circuit Boards with Orcad Layout Part 6

(Hole sizes)

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The company I use gives me 8 drill sizes that are free, and charges about $9.00 for an extra drill size, so adjusting some of the holes will could save lots of money.

Drill Number Set Drill Size Use
#70 0.028" via holes and fine lead parts
#65 0.035" IC's, 1/4 watt resistors
#58 0.042" TO-220, 1/2 watt resistors
#55 0.052" Large connectors
#53 0.060"  
#44 0.086" TO-220 Mounting holes
1/8" 0.125" 4-40 screws
#24 0.152" 6-32 screws

 

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From the Drill Chart below there are 48 holes sizes 0.031" and  0.034".  I will shift them up to a size 0.035".

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The 0.110" holes will become .125" and the 0.028" & 0.042" I'll leave alone.

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One method of doing this is to modify the the footprints and replace the pads with different pads from the pad library.
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This is good if you want to create new footprints for parts that you want to use again in the future.

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One problem is that this is very time consuming.

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The second way is to modify the padstack local library from the spreadsheet.
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Go to Tool -> Padstacks -> Select From Spreadsheet...

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Cancel the "Select Padstack" dialog box.

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The spreadsheet shows all 84 holes with all it's layers (even those that are unused).

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Scroll down the spreadsheet and locate the number 31or 34 (stands for 0.031",0.034") under the "Pad Width" & "Pad Height" column and the "DRLDWG" AND "DRILL" layers.

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In the pad above, double click on each of the "31"s and change them to "35"s

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Lastly make sure the TOP" and "BOTTOM" layers within the padstack are larger than 35.

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This one is 52, so we are okay.  This will the plating that is seen on the top and bottom of the board, around the hole.

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Now let the Drill Chart update by going to Tool -> Drill Chart -> Properties, then press "OK".

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If you got all the padstacks, then the unwanted sizes should vanish.

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From the Drill Chart, the "SYM" or symbol column needs to have a unique symbol.
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Go to Tool -> Drill Chart -> Select From Spread Sheet...

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Double click the number you want to change, and replace it with an unique number 1 - 20.

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There are 10 styles of symbols in two different sizes.  1-10 (Large) 11 - 20 (Small).  Large holes (0.125") I'll make a large symbol.

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To see the symbols in action hide all layers except "Global Layer", "SST" & "DRD".  Hide the layer by selecting it from the pull down menu in the tool bar, and press "-" key.  Select the "DRD" layer last so the symbols are on top.

Go to "Making Printed Circuit Boards with Orcad Layout Part 7"

Last Modified:  10/04/04
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