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Plastic Deformation
Drawing Wire
· The fabrication of wire to be used in bicycle spokes involves a drawing process in which the cross section of the stainless steel material is reduced to the required diameter by forcing it through a series of dies. One step of this process is illustrated.
· The inset on the diagram shows the stresses acting on an element of the steel. 
From: McMahon and Graham, 
"The Bicycle and the Walkman,"
Merion (1992)
· For the plastic deformation process, the maximum shear stress is desired. In this drawing configuration the wire is under longitudinal tensile and lateral compressive stress. 
· For an isotropic material (small grain size) the maximum shear stress is: τmax = (σx + sy )/2 , where x is the tensile direction.